Zylon

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Category:Synthetic fibers
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Category:Synthetic fibers

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Zylon is a trademarked name for a range of thermoset polyurethane materials manufactured by the Toyobo Corporation. These are members of the synthetic polymer family of materials.

Image:Zylon.png

IUPAC name: poly(p-phenylene-2,6-benzobisoxazole)

The particular subset that Zylon is derived from are the EBXL-TPU plastics. (From electron beam cross-linked ThermoPlastic Polyurethane).

Vaguely related to Kevlar and nylon, Zylon is used in a number of applications that require very high strength with excellent thermal stability. Tennis racquets, various medical applications, and some of the martian rovers are some of the more well known instances.

Usage in body armour

Zylon also gained wide use in body armor during 1998 with its introduction by Second Chance Body Armor, Inc. But protective vests constructed with zylon became controversial in late 2003, as some studies reported that it may degrade rapidly, leaving wearers with significantly less protection than expected. Second Chance eventually recalled all of its zylon-containing vests, which led to its subsequent bankruptcy. In early 2005, Armor Holdings Inc. first [1] recalled its existing zylon-based products, and decreased the rated lifespan warrantee of new vests from 60 months to 30 months. August 2005 AHI decided to discontinue manufacturing all of its zylon-containing vests. This was largely based on the actions of the U.S. government's National Institute of Justice, which decertified zylon for use in its approved models of ballistic vests for law enforcement.

See also