Open-pit mining

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This is an article about a specific type of surface mining. For a more general treatment, see that article.

Image:Chino copper mine.jpg Open-pit mining, or opencast mining, refers to a method of extracting rock or minerals from the earth by their removal from an open pit or borrow. The term is used to differentiate this form of mining from extractive methods that require tunneling into the earth. Open-pit mines are used when deposits of commercially useful minerals or rock are found near the surface; that is, where the overburden (surface material covering the valuable deposit) is relatively thin or the material of interest is structurally unsuitable for tunneling (as would be the case for sand, cinder, and gravel).

Where minerals occur deep below the surface—where the overburden is thick or the mineral occurs as veins in hard rock— underground mining methods are used to extract the valued material. Open-pit mines are typically enlarged until the mineral resource is exhausted.

Open-pit mines that produce building materials are commonly referred to as quarries. People in some English-speaking countries are not likely to make a distinction between an open-pit mine and other types of open-cast mines, such as quarries, borrows, placers, and strip mines.

When they are no longer productive for extraction of material, open-pit mines are sometimes converted to landfills for disposal of solid wastes. However, some form of water control is usually required to keep the mine pit from becoming a lake. Image:Quarry8093.JPG

Contents

Extraction

Open Cut mines are dug on benches, which describe horizontal levels of the mine. These benches are usually on 3 metre or 6 metre levels, depending on the size of the machinery being used. Quarries rarely use benches, as the majority of quarries are dug using (relatively) small-scale machinery.

The walls of the pit are generally dug on an angle less than vertical, to prevent and minimise damage and danger from rock falls. This depends on how weathered the rocks are, and the type of rock, and also how many structural weaknesses occur within the rocks, such as a fault, shears, joints or foliations.

The walls are stepped. The vertical section of the wall is known as the batter, and the flat part of the step is known as the bench. The steps in the walls help prevent rock falls continuing down the entire face of the wall. To support the wall, often rock bolts are used. Sometimes, de-watering bores are drilled horizontally into the wall to relieve water pressure, which is often enough to cause failures in the wall by itself.

A haul road is situated at the side of the pit, forming a ramp up which trucks can drive, carrying ore and waste rock.

Waste rock is piled up at surface near the edge of the open cut. This is known as the waste dump. The waste dump is also tiered and stepped, to minimise erosion.

Ore which has been processed is known as tailings, and is generally a slurry. This is pumped to a tailings dam or settling pond, where the water evaporates. Tailings dams can often be toxic due to the presence of unextracted sulfide minerals, some forms of toxic minerals in the gangue, and often cyanide which is used to treat gold ore via the cyanide leach process.

Image:Tagebau Garzweiler Panorama 2005.jpg

Rehabilitation

After mining finishes, the mine area must undergo rehabilitation. Waste dumps are contoured to flatten them out, to further stabilise them. If the ore contains sulfides it is usually covered with a layer of clay to prevent access of rain and oxygen from the air, which can oxidise the sulfides to produce sulfuric acid. This is then generally covered with soil, and vegetation is planted to help consolidate the material. The dumps are usually fenced off to prevent livestock denuding them of vegetation. The open pit is then surrounded with a fence, to prevent access, and it generally eventually fills up with ground water.

Typical Open Cut Grades

Gold is generally extracted in open cut mines at 1 to 2 ppm (grams per tonne), but in certain cases, 0.75ppm gold is economic. This was achieved by bulk heap leaching at Alkane Minerals Ltd. Peak Hill mine in western New South Wales, near Dubbo.

Nickel, generally as laterite, is extracted via open cut down to 0.2%.

Copper is extracted at grades as low as 0.15% to 0.2%, generally in massive open cut mines in Chile, where the size of the resources and favorable metallurgy allows economies of scale.

Materials typically extracted from open-pit mines include:


Open-pit mines

This list includes only those large open-pit mines for which an article exists in Wikipedia.


See also

ja:露天掘り nl:Dagbouw pt:Mineração a céu aberto sv:Dagbrott